Idler for Belt Conveyor
|Terms of Trade:||FOB,CFR,CIF,EXW,FCA|
|Delivery Time:||15 Days|
|Place of Origin:||Jiangsu China|
|Supply Ability:||10000 set per month|
Model No.: QCI
Conveyor Idler Description
Quantum supply premium quality: trough idlers, plain and rubber disc return, impact and side guide rollers for your conveyor system. Our rollers are constructed and designed to minimize maintenance and support the impact of uneven loads with high speed conveying. These innovative designs also have sealed lubricated bearing housings to help prevent leakage and to provide maximum protection.
We have the Following Rollers Available:
- Carry and Return Rollers
- Impact and Rubber Disc Return Rollers
- Garland and Self Aligning Rollers
- HDPE Conveyor Idlers
All our standard rollers are designed with the following design principles:
1. Rotation balance
2. Increased bearing life
3. Minimal shell wear
4. Reduction in inertia power consumption
5. Noise reduction for quieter running
Typical Idler Sealing Structure
Standard :JIS / CEMA / DIN / ISO / GB
Bearing Type: 6204~6312 2RS
Bearing Brands:SKF, FAG, NSK, LYC, HRB, or ZWZ
Idler Dia: Ø60~Ø300mm
Idler Length:suitable for belt width 350~3000mm
Shaft Dia: Ø20~Ø60mm
Type of Idlers and Specification
1, Carry and Return Rollers
Quantum supply Steel Carry and Return Conveyor Rollers which are made with high quality steel tube, welded end plates, quality bearings and integrated labyrinth seals to provide optimum performance, reliability, durability and long service life span.
Our steel, high quality, tube rollers are manufactured conforming to ISO9001:2008 (International quality standards) and the shells are able to be rubber lagged or supplied galvanized for special applications.
Benefits and Advantages of Steel Carry and Return Conveyor Rollers
- Produce lower noise
- Designed for harsh weather and extreme applications
- Suitable for underground applications
- High assembly accuracy to eliminate bearing stress
- Best practice bearing protection and sealing arrangement
- High quality competitively priced parts and materials, increases performance and lowers maintenance costs with less breakdowns and therefore reduces total cost of ownership
- Housing ends can be precision balanced to required specifications
- Steel rollers can be hot vulcanized rubber lagged or cold wear coated
2, Impact Rollers- For Absorbing Extreme Impact in the Loading Zone
Our Impact Trough Rollers are designed to work best in the product loading zone of a conveyor, providing additional protection by absorbing compression shock to the conveyor belt and the roller frame. Quality Impact rollers will protect the belt where the lump size, weight or shape, exacerbate damage to the belt cover from the free fall of material.
The Impact Roller construction consists of a series of resilient rubber discs assembled onto the steel tube. The rubber discs are designed to absorb the actual impact and have been manufactured with excellent anti-wear characteristics.
Benefits of Impact Rollers:
- Ideal for areas of high impact loads
- Ideal for heavy conveyor loading and transfer points
- Protects the belt where the impact load can cause damage to the belt cover and carcasses
Quantum Conveyors rubber disc impact rollers are a highly effective way to subdue abrupt and large impact loads and subsequently increase the life span of the roller and support frame used in the impact zone, such as loading and transfer points. We highly recommended using of Impact Rollers to absorb the contact collision of material free fall.
3, Rubber Disc Return Rollers: Lower Drive Energy and Prevent Carry Back Issues
Rubber Disc Return Rollers are designed to be used on belt return system for situations that have dirty belt environmental conditions and carry back issues. Rubber discs can break up the contact between the belt and the roller surface area reducing the drive energy required and encourages any unwanted return material that might be adhered to the belt to loosen and fall away.
Our highly effective Rubber Disc Return Rollers are a reliable, simple and cost-effective maintenance solution for this common conveyor belt caking problem. These rollers are ideal for areas where return rollers are subject to high carry back volumes and where return rollers in particular are subjected to high shell wearing. Our rubber discs return rollers are lubricated and then sealed for maximum life which simply eliminates the need for on-going lubrication. Set out should ideally have a distance between them of 2 and 6 meters.
4, Spiral Self-cleaning Rollers
Spiral Roller is a kind of return roller, to remove the adhesive material under the belt surface, ensuring a straight running track for the conveyor belt, and to prevent wearing and tearing caused by belt deviation.
Spiral Roller is consists of normal steel roller, wear-resistant steel bars. At the middle of the steel roller surface, wear-resistant steel bars are divided into left and right direction. Spin welded after winding start, may remove the adhesive material on the belt surface, extending the service life of the roller, and preventing any belt deviation.
Quantum Conveying Systems is a Chinese-Australian cooperative venture, which is operated under the roof of IBS Group located in Melbourne Australia, with a combined experience of 70 years in bulk & Powder material conveying and processing systems. With unique advantage of Australian outstanding design and competitive Chinese fabrication cost, Quantum is born to be your ideal partner for the most cost-effective solutions in material handling and processing applications.
We design and make a range of reliable equipment that comes with an extended warranty on all parts and labor and can be designed, installed and commissioned at any site across the world.
Our standard range of bulk materials handling equipment includes:
- En Masse Drag Chain Conveyor
- Bucket Elevators
- Screw Conveyors
- Modular Belt Conveyors
- Lump Breakers & Pin Crushers
- Dilute and Dense Pneumatic Conveyors
- Silos & Storage
Our equipment solution are widely applied into following industries, but not limited to
Mining and Resources Chemical and Industrial
Cement and Quarrying Food and Beverage
Waste and Recycling
Our equipment is designed to be trouble free and low maintenance whilst also ensuring that it can handle the toughest of materials. Power needs, shafts and bearings are all designed for surge capacities with high service factors ensuring maximum performance and life and minimum downtime.
Our equipment has been successfully installed in a wide range of applications and capacities, handling a wide range of throughput capacities, conveying at high temperatures, and handling materials that are high wear, abrasive, large lumpy, sticky non-flowing, as well as free flowing powders and granules.
Whether your application requires a heavy-duty high capacity machine or an industrial process machine for your factory, QUANTUM has the experience to supply the right equipment for your application: either from our standard ranges, or specifically designed for more specialized applications.
Our Workshop, located in Yangzhou City, China, has covered area of 10,000 square meter, includes steelwork fabrication area, assembly, FAT and painting area, equipped with the following main facilities:
Overhead Crane up to 32 Tons CNC plasma cutting machine
CNC Bending Machine CNC Rolling Machine
CNC plate Shearing Machine Milling & Boring Machine
Blasting and painting facilities Transport including semi-trailers and flat-bed trucks
Quantum China - Sales and Manufacturing Centre
Office: Rm. No.413, Shouxi Int Building, No.6 Wenchang Middle Rd., Yangzhou City,China
Workshop: No.102,Central Avenue of Southern Economic New Area, Yangzhou City,China
Tel: +86 514 82065058
Quantum Australia – Engineering Centre
201/75 Tulip St, Cheltenham, Victoria, Australia 3192
Tel: +61 3 9585 6391
- Company Name: Quantum Conveying Systems Yangzhou Co.,Ltd.
- Representative: Wu Shaohua
- Product/Service: Chain Conveyor , Bucket Elevator , Screw Conveyor , Belt Conveyor , Industrial Mixer , Rotary Valve
- Capital (Million US $): RMB2,000,000
- Year Established: 2019
- Total Annual Sales Volume (Million US $): US$5 Million - US$10 Million
- Export Percentage: 91% - 100%
- Total Annual Purchase Volume (Million US $): US$2.5 Million - US$5 Million
- No. of Production Lines: above 50
- No. of R&D Staff: 5 -10 People
- No. of QC Staff: 5 -10 People
- OEM Services Provided: yes
- Factory Size (Sq.meters): 10,000-30,000 square meters
- Factory Location: No.102, Central Road of Southern Industrial Area,Yangzhou City,Jiangsu
- Contact Person: Mr. Shaohua Wu
- Tel: 86-514-82065058
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